As the Hobbing Fixture Manufacturers and Suppliers in Maharashtra by Ganraj Enterprises, we are precision solution experts for high-performance gear production. These Gear Hobbing Fixtures were designed by us to ensure our last word in stability, alignment, and reproducibility of all gear cutting jobs.
With modern new technology mixed into the hands of our production craftsmen, we ensure you receive your production needs met more efficiently and accurately. Our fixtures help you produce better from your gear hobbing machines, regardless of your productivity level.
About the Hobbing Fixture
With hobbing, a hobbing fixture is the tool that safely secures the workpiece as the gear is being made. So that the gears are lined up right, proper alignment for manufacturing. The fixture must not bend and must be milled correctly to get optimum performance. Furthermore, it assists the production process to travel smoothly and helps the fast movement of the workpiece.
Hobbing Fixture Suppliers in Maharashtra
The Hobbing Fixture Manufacturers in Maharashtra have created a well-known brand by regularly meeting the needs of companies in automotive and aerospace, and machinery.
We have special solutions for each application, and we make certain that quality is maintained throughout, from making sure the right materials are chosen for the task to the final check. Our Hobbing Fixture suppliers in Maharashtra deliver on time, charge them quite reasonably, and provide steadfast support that makes us your best shot at all your gear-making tooling requirements.
Types of Hobbing Fixtures
As the Hobbing Fixture Manufacturers in Maharashtra, we present an extensive range of high-grade fixtures that are flexible enough to be applied in all types as follows:
Standard Gear Hobbing Fixtures: Applied to many general gear-cutting activities on manual or semi-automatic hobbing machines. They steadily support the gear, so they match well. Suitable for manufacturing in batches that are not very large.
CNC Gear Hobbing Fixtures: Developed to run on CNC gear hobbing machines for automatic manufacturing. They are useful due to their high levels of accuracy and repeatability, and harmony with tool change applications.
Collet-Type Hobbing Fixtures: Put precision collets in place to ensure the gear blanks are aligned very well during the process. Because they change quickly, you can use them for lots of different small parts. An excellent system for making small-diameter spur gears or pinions.
Spur Gear Hobbing Fixtures: To assist the spur gear cutting operation, these supports handle the forces on both the head and shaft. The gear’s blank should be lined up correctly before making the teeth. Many types of gears in automotive and machinery are made with this process.
Stainless Steel Hobbing Fixtures: These tools are made from stainless steel that won’t rust, suitable for cleanroom or precise situations. They protect against the wear and tear brought by adverse and wet environments.
Industrial Hobbing Fixtures: Equipment designed to handle big parts and be used continuously. Allow for extra holding power and reliable use over time in industries. Gets the most use in mass production for heavy engineering purposes.
Specifications of Hobbing Fixture
We have added below a technical sheet of our Hobbing Fixtures that provides more technical information, such as:
Specification
Standard Fixture
CNC Fixture
Collet-Type Fixture
Spur Gear Fixture
Stainless Steel Fixture
Industrial Fixture
Clamping Diameter Range
20 – 200 mm
10 – 250 mm
5 – 100 mm
15 – 150 mm
10 – 200 mm
50 – 300 mm
Max Gear Blank Diameter
250 mm
300 mm
100 mm
200 mm
250 mm
500 mm
Material
Cast Iron, Steel
Hardened Steel
Tool Steel, Alloy
Alloy Steel
SS 304, SS 316
Cast Steel
Max Work-piece Weight kg
20
30
5
15
20
100
Machine Compatibility
Manual, Semi-auto
CNC
CNC, Manual
Manual, CNC
CNC, Precision Machines
Heavy-duty Machines
Benefits of Hobbing Fixture
Being one of the very best in the category of Hobbing Fixture Suppliers in Maharashtra, all types of fixtures are made using advanced technology and hence offer a variety of benefits such as:
Enhanced Operator Safety: Additionally, it provides stable and secure work holding that minimizes the possibility of part movement or slippage. It reduces manual intervention and incident potential. Safety in the machining environment.
Versatility Across Gear Types: It works with other gear sizes and shapes quite well. The lubricant is suitable for spur, helical, and spline gears. This increases the utilization of 1 fixture over many applications.
Improved Gear Accuracy: Precise positioning and alignment of the workpiece are assured by hobbing fixtures. So, the precision and exactness of gear teeth from one direction to another is enhanced. Smother gear operation and longer service life a benefits of better accuracy.
Increased Production Efficiency: Setup time is reduced by amounts up to 10 times due to quick and secure clamping. Faster cycle times during gear manufacturing are achieved with this. For high volume production.
Consistent Repeatability: Every time you use them, fixtures ensure the part stays fixed in one place. This consistency minimizes variances and improves QC. It makes sure that batch-produced gears are the same.
Applications of Hobbing Fixture
As Hobbing Fixture Manufacturers and Suppliers in Maharashtra, our fixtures are highly demanded for multiple types of applications and used for improving performance, such as:
Robotics and Automation Systems: It produces small, high-precision gears for robotic joints and actuators. Makes sure the right tolerances for an accurate and smooth robotic movement. In high-performance automated systems, critical.
Agricultural Equipment Gearboxes: Used to make tractor, harvester, and other machinery gears. Produces durable gears able to live in harsh environmental conditions. Improves the working life and reliability of agricultural equipment.
Automotive Gear Manufacturing: Produced as precision gears for transmissions, differentials, and engine timing systems. Guarantees high accuracy, repeatability, especially for safety-critical components. Probably essential to meet automotive tight tolerances.
Aerospace Component Production: It supports the hobbing of lightweight, high-strength aircraft system gears. Precise machining of gears used in turbines and actuators is enabled. Performance and reliability in extreme conditions absolutely depend on the structural integrity of these systems.
Industrial Machinery Gears: Served as a combined material for producing heavy-duty gears packaged with conveyors and pumps. Assures lasting quality in the equipment required for operation. Works well with larger, more robust components.
We are the Hobbing Fixture Manufacturers and Suppliers in Maharashtra. Ganraj Enterprises has innovative and precise fixtures that help increase productivity and accuracy. With a reputation for new ideas and quality, we adapt our solutions to fit a wide range of industrial needs. Trust in us to bring you top results and committed service. Contact us now to boost your hobbing work with the best fixtures on the market!
FAQ
A continuous machining process, gear hobbing involves cutting a hob onto a gear blank (not as shown) while both rotate with the hob feeding axially across the blank's face.
In gear hobbing, a hob is a rotating, multiple-tooth cutting tool that generates teeth on spur gears, worm gears, helical gears, splines, and sprockets.
