Ganraj Enterprises is a Carbide Dead Center Manufacturers and Suppliers in Pune. We make and design specific Carbide Tip Dead Center parts that are needed for today’s advanced machine work.
It is our precision and unmatched strength, along with the top-quality carbide materials used in our Dead Center Products, which ensure they will work through many high-pressure jobs. All the Carbide Bullet Points are designed to center precisely, boosting both the machine and the part’s stability.
What is Carbide Dead Center?
A Carbide Dead Center supports the workpiece while it is turned on a lathe machine precisely. A carbide tip makes the steel body tougher and more durable. It doesn’t rotate like a live center, making it the right choice for products that need small, precise cuts. Dead centers made from carbide can center tasks precisely and help tools work well during machining.
Carbide Dead Center Suppliers in Pune
As a leading Carbide Dead Center Manufacturers in Pune, our team can give various tailored answers to lathe machine matters, CNC issues, and problems in large industries. Our factory makes products that always outperform client standards due to the high level of quality control.
Being a popular Carbide Dead Center Suppliers in Pune, we are always on time, offer the best prices, and provide support, which makes us your best choice for all your centering tool requirements.
Types of Carbide Dead Center
As the Carbide Dead Center Manufacturers in Pune, we present an extensive range of high-grade centers that are flexible enough to be applied in all types as follows:
Standard Carbide Tip Dead Center: The carbide tip on the general-purpose center ensures it is durable. Extends the life of parts turned in standard operations. It can be used in every metalworking process, including the tool room and the machine shop.
Carbide Bullet Point Dead Center: It is designed as a bullet for less surface area between the Carbide tip and the sample. Employed mainly when parts or positions must be handled with accuracy.
Mild Steel MT4 Pipe Dead Center (Carbide Tipped): Mild steel makes up the carbide tipped taper with a MT4 taper. For holding pipes or other hollow components, and is designed for that purpose. Provides an offer of stability and wear resistance, and thereby is applicable to pipe turning tasks.
Stainless Steel Carbide Tipped Dead Center: Made out of corrosion-resistant stainless steel. A carbide tip is included for extended life and strength. It is an ideal use in wet or chemically active environments.
Special Carbide Full Dead Center: Design is fully customized, with full carbide body or extended tip. Offers maximum hardness and durability for tough work. Applied in precision machining, where long life is demanded from the tool.
Special Carbide Half-Dead Center: Built to order with a partial or half-length carbide tip. For setups that require a variable contact, tailored. A different job that tests a person’s strength and flexibility.
Special Carbide Bull Nose Dead Center: For large diameter components, a wide bull-nose shape to the carbide tip. Turns easily support pipes or tubes. In heavy-duty or heavy-load applications.
CNC Carbide Dead Center: Optimized for CNC use, this precision-ground carbide tip. Used for high-speed, high-accuracy turning operations. Minimizes deflection and yields consistent results with automated setups.
Specifications of Carbide Dead Center
We have added below a technical sheet of our Carbide Dead Center that provides more technical information, such as:
Specification
Standard Carbide Tip
Bullet Point Carbide
Mild Steel Pipe Center
Stainless Steel Center
Special Full Carbide
Special Half Carbide
Bull Nose Carbide
CNC Carbide Center
Tip Material
Carbide
Carbide
Carbide
Carbide
Full Carbide
Partial Carbide
Carbide
Ground Carbide
Hardness
60–65
60–65
58–62
60–65
Up to 70
60–65
60–65
65–70
Corrosion Resistance
No
No
No
Yes
Yes
Optional
No
Limited
Work-piece Type
Solid Metals
Delicate, Precision Parts
Pipes, Tubes
Corrosive, Wet Work-pieces
Custom Parts
Custom, Variable
Large Diameters
High Speed Turning
Benefits of Carbide Dead Center
Being one of the very best in the category of Carbide Dead Center Suppliers in Pune, all types of dead centers are made using advanced technology and hence offer a variety of benefits such as:
Exceptional Hardness and Wear Resistance: Carbide is much harder than steel, which helps it last longer during fast rotations. As a result, tools last longer and always deliver precise measurements. Designed for working with challenging materials and creating a large number of products.
Improved Dimensional Accuracy: Stable centers of material under pressure, preventing warping or deformation of the part. Allows the tool to be held in the right position for accurate machining. They are essential for use in fields that require a lot, such as aerospace or medical parts.
Reduced Downtime and Maintenance: Carbide tools last for a long time and therefore must be replaced or regrinded less often. Cuts down on the time machines are not working and improves how much is produced.
High Heat Resistance: Materials at carbide centers are able to tolerate the heat of high-speed turning. In this way, there is no risk of heat damage to the workpiece, and the workpiece is perfectly preserved.
Versatility Across Materials: This welding works well with both ferrous and non-ferrous metals. Possible for a range of metals, such as aluminum and hardened steel. Allows the operating system to be helpful in various production situations.
Applications of Carbide Dead Center
As Carbide Dead Center Manufacturers and Suppliers in Pune, our centers are highly demanded for multiple types of applications and used for improving performance, such as:
Precision Turning in CNC Lathes: Supports the end of small and delicate items during accurate turning operations. Supports the balancing and stability of the controller at rapid wheel rotations. Important for obtaining both accurate measurements and smooth skin surfaces.
Grinding Operations: Rigidity is provided to grinding wheels during surface and cylindrical grinding thanks to carbide dead centers. They are not worn by rough substances and help to reduce deflection. Ideal for getting precise and unchanging measurements.
Gear Manufacturing: Used throughout the process of hobbing, shaping, and grinding gear blanks. Helps ensure that both rotation and the shape of the tooth are correct. It’s crucial to maintain both the accuracy and effectiveness of the gear mesh.
Aerospace Component Machining: This technology is important for processing Inconel, titanium, and similar tough materials in aerospace equipment. Carbide is able to stand up to both weight and heat. Helps keep the parts that matter in flight, precise and properly built.
Heavy-Duty Shaft Machining: Helps turn or grind long, heavy parts safely. The carbide tip is designed to stand up to high load pressure along the drill axis without bending. Allows for straight and free-vibration machining.
Ganraj Enterprises is a Carbide Dead Center Manufacturers and Suppliers in Pune and is appreciated for offering strong and reliable products to our customers. We solve different industrial needs by focusing on quality and understanding what our customers require. You will achieve more accurate and faster results with our reliable carbide dead centers. Get in touch with us today to find out why we deliver the very best results and experiences!
FAQ
A dead center, referring to a stationary component, can support your workpiece at either end. Due to the rotation of the workpiece when in a fixed position, a dead center causes friction between the workpiece and the center.
Wear Resistance: Carbide has better hardness than steel and ensures longer wear life.
Longevity: Because it wears well, it requires fewer replacements.
Consistency: Remains accurate over a long time before needing adjustment.